MECHANICAL NDT SERVICES
Mechanical NDT Testing
Reliable Non-Destructive Testing Solutions for Industrial, Engineering, Infrastructure, Manufacturing, Oil & Gas, Power and Construction Projects.
Mechanical NDT Testing & Inspection Services
Reliable Non-Destructive Testing Solutions for Industrial, Engineering, Infrastructure, Manufacturing, Oil & Gas, Power and Construction Projects. Falcon Industrial Testing Laboratory Pvt. Ltd. provides comprehensive Mechanical NDT and inspection solutions through a technically experienced service network and specialised NDT collaboration partners.
Mechanical Non-Destructive Testing
Mechanical Non-Destructive Testing (NDT) is essential for evaluating welds, fabricated components, pressure-containing equipment, structures, pipelines and mechanical assets without damaging the component under inspection. Falcon Lab offers a coordinated Mechanical NDT service covering conventional and selected advanced NDT techniques, supported by qualified personnel, suitable equipment and project-specific procedures.
| Service | Description |
|---|---|
| Liquid Penetrant Testing (PT / DPT) | Surface defect detection for non-porous materials, particularly for detecting fine surface-breaking cracks and discontinuities. |
| Magnetic Particle Testing (MT / MPI / MPT) | Detection of surface and near-surface discontinuities in suitable ferromagnetic materials. |
| Ultrasonic Testing (UT) | Volumetric examination for detecting internal discontinuities in welds, plates, forgings and other components. |
| Ultrasonic Thickness Measurement (UTM) | Non-destructive measurement of material thickness for corrosion assessment, remaining thickness evaluation and condition monitoring. |
| Radiographic Testing (RT) | Radiographic examination of welds and components for internal discontinuities, subject to applicable statutory and radiation-safety requirements. |
| Radiographic Film Interpretation (RTFI) | Technical interpretation and evaluation of radiographic images in accordance with applicable project codes and acceptance criteria. |
| Positive Material Identification (PMI) | Material verification and alloy identification to support material traceability and quality control. |
| Eddy Current Testing (ECT) | Electromagnetic inspection for applicable conductive materials and components. |
| PAUT & TOFD | Advanced ultrasonic techniques for selected weld inspection and applications, subject to project requirements and availability of qualified personnel/equipment. |
| Welding Inspection | Inspection support for welded joints, fabrication and quality-control requirements, including NDT coordination. |
| Hardness & Dimensional Inspection | Measurement and inspection services as required by project specifications. |
Mechanical Inspection & Related Services
- Pressure testing and related inspection support.
- Inspection/testing of lifting tools, lifting tackles and lifting equipment, subject to applicable requirements.
- Pressure vessel and piping inspection support.
- Fabrication and equipment inspection.
- Third-party inspection services.
- Shutdown and turnaround NDT support.
- Condition assessment and in-service inspection support.
- NDT manpower deployment and project-based technical support.
- NDT equipment support/rental, subject to availability and project requirements.
Industries We Serve
- Oil & Gas and Petrochemical
- Power Generation and Utilities
- Refineries and Process Industries
- Engineering and Manufacturing
- Automotive and Heavy Engineering
- Steel and Metal Industries
- Construction and Infrastructure
- Pressure Equipment and Piping
- Fabrication and Welding Industries
- Renewable Energy and Industrial Projects
- Marine and Other Engineering Applications
Standards & Codes
NDT activities are performed in accordance with the applicable project specifications, approved procedures, client requirements and relevant national/international codes and standards. Depending on the project, applicable requirements may include ASME, API, ASTM, ISO, IS and ASNT-related requirements.
The applicable inspection method, procedure, acceptance criteria and personnel qualification requirements are established based on the specific component, material, project specification and client requirements.
Why Choose Falcon Lab?
Our Working Methodology
| Step | Activity | Description |
|---|---|---|
| 01 | Enquiry & Requirement Review | Understand component, material, inspection stage, location, applicable code and client requirements. |
| 02 | Scope & Method Selection | Recommend appropriate NDT methods and define inspection coverage. |
| 03 | Commercial Proposal | Submit project-specific quotation including manpower, equipment, consumables and mobilisation requirements. |
| 04 | Mobilisation | Organise personnel, calibrated equipment, consumables and project-specific documentation. Deploy qualified personnel and suitable equipment to site. |
| 05 | Inspection & Testing | Execute NDT as per approved procedure and applicable requirements. |
| 06 | Evaluation & Reporting | Evaluate results against specified acceptance criteria and prepare inspection reports. |
| 07 | Documentation | Submit agreed reports, certificates, calibration/qualification records and supporting documents. |
Tests We Perform
Visual Testing (VT)
ASME, ASTM, ISOVisual inspection is carried out to identify visible surface defects, weld irregularities, corrosion, cracks, and dimensional abnormalities in mechanical components and structures.
Parameters: Surface Condition, Weld Profile, Cracks, Corrosion, Surface Defects, Dimensional Condition
Dye Penetrant Testing (DPT)
ASTM E1417, ISO 3452Dye Penetrant Testing detects surface-breaking cracks, porosity, laps, seams, and other surface discontinuities in non-porous materials.
Parameters: Surface Cracks, Porosity, Seams, Laps, Surface Discontinuities
Magnetic Particle Testing (MPI)
ASTM E709, ISO 9934Magnetic Particle Testing is used to identify surface and near-surface discontinuities in ferromagnetic materials, particularly in welds, shafts, forgings, and steel components.
Parameters: Surface Cracks, Sub-Surface Defects, Weld Discontinuities, Seams
Ultrasonic Testing (UT)
ASME, ASTM, ISO 16810Ultrasonic Testing uses high-frequency sound waves to detect internal discontinuities and assess the integrity of welds, plates, pipes, and mechanical components.
Parameters: Internal Defects, Weld Discontinuities, Laminations, Cracks, Material Integrity
Radiographic Testing (RT)
ASME, ASTM E1742, ISO 17636Radiographic Testing provides volumetric inspection of welds and components to identify internal defects that may not be visible from the surface.
Parameters: Porosity, Slag Inclusion, Lack of Fusion, Cracks, Incomplete Penetration
Ultrasonic Thickness Measurement (UTM)
ASME, API, ASTMUltrasonic Thickness Measurement is used to determine material thickness and identify corrosion, erosion, and wall-loss conditions in pipes, tanks, vessels, and structural components.
Parameters: Wall Thickness, Corrosion Loss, Erosion, Remaining Thickness
Positive Material Identification (PMI)
ASTM E1476, API RequirementsPositive Material Identification verifies the chemical composition and material grade of metallic components to confirm compliance with project and material specifications.
Parameters: Alloy Composition, Elemental Analysis, Material Grade, Alloy Verification
Hardness Testing
ASTM E18, ASTM E384, ISO 6506Hardness Testing determines the hardness of metallic materials and components to verify material properties and heat-treatment conditions.
Parameters: Rockwell Hardness, Brinell Hardness, Vickers Hardness, Surface Hardness
Frequently Asked Questions
Mechanical Non-Destructive Testing is the inspection of materials, welds, components and equipment for defects or discontinuities without damaging the item being inspected.
Falcon Lab can coordinate VT, PT, MT, UT, UTM, RT/RTFI, PMI, ECT and selected advanced NDT such as PAUT and TOFD, depending on project requirements.
Yes. Project-based NDT manpower and equipment support can be arranged subject to scope, location, personnel competency and equipment availability.
Yes. Falcon Lab can coordinate project-based Mechanical NDT support for shutdowns, turnarounds, maintenance and inspection campaigns.
Yes. Relevant NDT and inspection services can be coordinated for pressure equipment, piping, fabrication and related mechanical assets, subject to project requirements.
Need Reliable Mechanical NDT Support?
Share your inspection scope, drawings/specifications, component details, location and required timeline with our team. We will help identify the appropriate NDT methods and provide a project-specific quotation.
Request a Quote